New Generation Fully Automatic Precision Winder Launched, Boosting Efficiency, Quality and Cost Reduction for Wire Production．

To address winding pain points in industries including textile yarn, industrial ropes, medical filaments, and packaging films, the new-generation fully automatic precision winder has undergone iterative upgrades and has been fully launched to the market. Focusing on automated, high-precision, and low-loss production requirements, the equipment effectively solves industrial challenges of traditional winding machines such as uneven winding tension, irregular end faces, cumbersome manual roll changing, and severe material waste. It delivers intelligent and high-efficiency winding solutions for manufacturers of various wire and strip materials, and promotes the automation upgrading of production lines.

Traditional winding procedures mostly rely on manual assistance for roll changing, deviation correction, and finishing, featuring low productivity, poor roll flatness, large batch deviations, and high labor costs. These drawbacks easily affect the appearance quality of finished products and subsequent processing results, making it hard to meet current market demands for small-batch, multi-variety, and high-precision production. The newly upgraded fully automatic winder is equipped with an intelligent servo control system and a high-precision automatic deviation correction device. It monitors winding tension and position in real time throughout the process to realize winding with constant tension, constant speed, and consistent neatness. It thoroughly avoids problems including uneven roll tightness, deviation, wrinkling, and edge collapse, delivering compact, flat, and uniformly-spec finished rolls and greatly improving product qualification rate.

Boasting strong adaptability, the machine is widely used for winding flexible materials such as all types of yarn, ropes, medical fine filaments, packing tapes and films. Adopting an integrated compact structural design, the machine occupies a small footprint and fits various workshop layouts. It is equipped with an intelligent touch control system where parameters can be set with one click and precisely stored. It supports quick switching between multiple product specifications without complicated commissioning, greatly shortening downtime for product changeover. Meanwhile, the machine realizes full-process automatic operation, including automatic meter counting, automatic shutdown, automatic roll change, and automatic unloading. It enables low-attended operation and one-person multi-machine monitoring, which greatly reduces labor intensity and cuts enterprise labor costs.

In terms of performance and energy consumption, the optimized variable-frequency energy-saving drive system ensures stable operation, low noise, and low power consumption. It supports long-term continuous non-stop operation with strong fatigue resistance and low failure rate. Simple daily maintenance effectively extends service life and reduces downtime losses. Compared with conventional equipment, the new winder raises production efficiency by over 30% and greatly lowers the material loss rate. It is perfectly suitable for mass production in small and medium-sized factories and supporting use in automated production lines of large enterprises. It can seamlessly connect with upstream and downstream equipment such as twisting machines, wire drawing machines, and winders to build an integrated intelligent production line.

According to the R&D team, the winder has undergone multiple rounds of workshop tests and working condition optimization. It fully complies with domestic and international production standards with balanced practicality, stability, and cost performance. At present, the equipment has been applied in multiple sectors including textile & rope making, medical consumables, packaging materials and industrial wires. It is well recognized by customers at home and abroad and exported to Southeast Asia, Europe, America, and other regions.

Going forward, the enterprise will continue to delve into intelligent textile machinery and industrial automation equipment. Focusing on industrial production pain points, we will keep iterating and optimizing equipment performance, develop more high-precision, intelligent, and energy-saving winding machines, and consistently provide high-quality and efficient automated production solutions for global manufacturers to facilitate the high-quality and intelligent transformation and upgrading of the industry.